How to Put a Patch on a Hat: The Ultimate Guide

How to put a patch on a hat

How to Put a Patch on a Hat

Patches are a fantastic way to personalize your hat, add some flair, or cover up imperfections. Whether you want to showcase your unique style or promote a brand, patches are a versatile accessory. This guide will walk you through the various methods of attaching embroidery patches to hats, from sewing to using adhesive or heat transfer techniques. By the end of this article, you’ll know exactly how to put a patch on a hat using one of the four methods we discuss: hand sewing, machine sewing, ironing, fabric glue, and heat transfer machine.

How to put a patch on a hat

Sewing Patches on Hats

Sewing is one of the most secure ways to attach a  pvc patch to a hat. It ensures the patch stays in place despite wear and tear, and offers a clean, professional finish.

How to Hand Sew a Patch

Hand sewing is a practical method if you want precise control over where the patch is placed. Here are the detailed steps:

Materials Needed:

  • Needle
  • Thread (preferably matching the border color of the patch)
  • Scissors
  • Thimble (optional)
  • Pins or fabric glue (for positioning the patch)

Step-by-Step Guide:

Position the Patch:

  • Place the patch on your hat where you want it. Use pins or a small amount of fabric glue to hold it in place.
  • Ensure the patch is flat and without wrinkles.

Thread the Needle:Cut a length of thread (about 18 inches). Thread it through the needle and tie a knot at the end.

Start Sewing:

  • Begin sewing from the inside of the hat to hide the knot.
  • Use a simple running stitch or a whip stitch. Push the needle up through the hat and patch, then down through the hat close to where you just came up.

Continue Around the Patch:

  • Keep stitching around the patch, maintaining even spacing between your stitches. This will give a neat appearance and ensure the patch is firmly attached.
  • Use the thimble to help push the needle through thick fabric, if necessary.

Finish and Secure:

  • Once you’ve stitched all the way around the patch, tie a small knot on the inside of the hat.
  • Trim any excess thread and remove the pins.

2. How to Sew on Patches with a Sewing Machine

Using a sewing machine can be faster and can provide stronger seams, especially for thicker hats and patches.

Materials Needed:

  • Sewing machine
  • Thread
  • Scissors
  • Pins or fabric glue
  • Iron (optional, for iron-on patches)

Step-by-Step Guide:

Position the Patch:

  • Place your patch on the desired location on the hat. Secure it with pins or a dab of fabric glue.
  • Ensure the patch is positioned flatly and evenly on the hat.

Prepare the Sewing Machine:

  • Select a thread that matches the edge of the patch.
  • Use a standard needle suitable for the hat’s material.

Set Up the Hat:

  • Position the hat under the sewing machine’s needle. This can be tricky due to the hat’s shape, but patience will pay off.
  • If the patch placement is tricky, consider detaching any internal lining of the hat temporarily.

Begin Sewing:

  • Start at one corner of the patch. Slowly stitch around the edge of the patch, following its shape.
  • Use a straight stitch or a zigzag stitch, depending on your preference and the patch type.

Continue Around the Patch:

  • Carefully maneuver the hat so that all edges of the patch are sewn down.
  • Take your time to ensure the hat and patch move smoothly under the needle.

Finish and Secure:

  • When you’ve stitched around the entire patch, backstitch a bit to secure the thread, then cut it.
  • Remove the hat from the sewing machine and trim any excess threads.

Sewing a patch onto a hat can be a straightforward process, whether you choose hand sewing or a sewing machine. By following these detailed steps, you can give new life to your hat, make a fashion statement, or proudly display your favorite team or organization’s emblem. With practice, you’ll perfect your technique and achieve a professional-looking finish every time.

Remember to use quality materials and take your time to ensure the patch is securely and neatly attached. Happy sewing!

Iron On Patches for Hats

For those who prefer a quicker method, ironing on patches can be an excellent option.


  1. Position the Patch: Place the patch with the adhesive side down on the desired spot on the hat.
  2. Protect the Patch and Hat: Place a thin cloth or towel over the patch to prevent direct heat damage.
  3. Iron the Patch: Set your iron to a medium-high setting (without steam). Press it down firmly on the patch for about 30-45 seconds.
  4. Let It Cool: Allow it to cool completely before checking. If the edges lift, repeat the process.

Using Fabric Glue

Fabric glue is another quick, no-sew method to attach a patch to a hat.

Materials Needed:

  • Patch
  • Fabric glue


  1. Apply the Glue: Squeeze a thin layer of fabric glue on the back of the patch.
  2. Position the Patch: Press the patch firmly onto the desired spot on the hat.
  3. Let It Dry: Allow the glue to dry completely as per the instructions on the glue bottle (usually around 24 hours for best results).

Using a Heat Press for Patches

A heat press machine can provide a professional finish for patches on hats.

Materials Needed:

  • Patch
  • Heat press machine


  1. Position the Patch: Place the patch adhesive side down on the hat.
  2. Prepare the Heat Press: Set the heat press to the recommended temperature for your patch (usually around 300°F to 350°F).
  3. Press the Patch: Place the hat with the patch under the heat press and apply even pressure for 10-15 seconds.
  4. Cool and Check: Allow the hat to cool completely before checking the adhesion.

Now that you know how to put a patch on a hat, you can choose the method that best suits your needs—whether it’s sewing patches on hats, using an iron, fabric glue, or a heat transfer machine. Each technique has its unique benefits and can give your hat that personalized touch you desire.


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